When ion exchange is already installed, choose a ultrafiltration process as a pre treatment for the resins. the source of the problem was colloidal silica in the form of fine mud in the boiler feed water. Link to Active (This link will always route to the current Active version of the standard. If reactive silica is present in the water, reverse osmosis (R.O.) Water Treatment for Silica It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Role of water chemistry is very crucial for safe and efficient operation of vital components in feedwater–steam circuit. 1.4 Re mov al of Non re active silica There are atleast two methods for removing non-reactive silica from boiler feed water : - Pretreatment of water ( coagulation and clarification) - Ultrafiltration 1.4.1 Pre tre atme nt of wate r Difficulties in removing non-reactive silica from the fact that it is not present as a simple colloidal … Owing to its volatility, … It can contribute to the formation of colloidal iron and colloidal manganese. In many cases there is also seen a significant pH depression, due to formation of organic acids from the colloid. Depending on the water source, time of the year, rainfall quantity, etc, there can be more colloidal silica in the water. In rain hail and snow, silica content range from 1 to 2.8 ppm. •SILICA -- coming thru the makeup water to the feedwater that may be used for attemperation can cause problems in the turbine area. Products and Services / Standards & Publications / Standards Products, Active Standard ASTM D4517 | Developed by Subcommittee: D19.03, Permissions to reprint documents can be acquired throughCopyright Clearance Center   Dissolved, Particulate, or Colloidal Form In a water supply, silica can exist in a dissolved, particulate or colloidal form. So, what are the best options for to avoid colloidal silica? membrane (0.0001 micron), the membrane separates the silica from the water. The presence of excessive levels of silica in boiler feed or makeup water is critical. In high enough … Colloidal silicas are suspensions of fine amorphous, nonporous, and typically spherical silica particles in a liquid phase. It is important to control the external water … For more information, see our Cookie Policy. Among the many potential contaminants in the steam cycle, silica … Ion exchange resins usually are not capable on removing colloidal silica. This website uses cookies to improve service and provide tailored ads. Higher concentrations may be determined by decreasing the aliquot volume (see Note 6). So limiting criteria are designed for total silica, as follows - Boiler Pressure (psig) SiO 2 Tolerance in Feed Water … ... Colloidal Silica Particles: Effect of Particle Size, Langmuir 2005, 21, 5761-5769. The standard test for the analysis of silica in water is a rapid technique based upon the blue reduced silicomolybdate complex. Often, colloidal silica is also defined as “anything” that will be retained by a 0.22 micron filter. A colloid is a very fine suspended particle which does not settle readily. Silica causes etching, scratching, and spotting on glassware and other fixtures. Removal of silica is usually … Boiler system components, and the mechanisms by which deposits form and corrosion occurs, are varied and complex. As the temperature and pressure are increased, more silica becomes present in the steam. •Recommend maintaining close limits of allowable silica in the boiler water to keep sat steam silica … Many plants unfortunately fail on providing correct pre oxidation. Non-reactive silica thus includes polymerized (aka polymeric), colloidal and insoluble silicates (aka suspended or granular silica). Removing silica, which is the dioxide of silicon (SiO2), can be difficult; is found in many raw water sources in different concentrations and forms—mostly dissolved, suspended, or colloidal. Ion exchange will remove this as long as … Preferably choose reverse osmosis instead of ion exchange for water demineralization. 5.2 Colloidal silica that is not removed by boiler water pretreatment processes may be solubilized in the boiler and thus contribute to the dissolved silica concentration in the boiler. Such occurrence undoubtedly exists, but it is reasonably certain that complete clarification will remove this form of siliceous material. See our, CORROSION COUPONS & CORROSION PROBES - PROS…, KNOWLEDGE BASED CONTROL AND LEAK DETECTION…. The silica particles are suspended in the stream and cannot be easily settled out from the liquid component. Evaporation in a boiler … Ensure good pre oxidation in the clarification process. Most raw surface waters contain colloidal silica together with other colloidal particles. A colloidal silica slip will significantly increase the SiO2 levels in the boiler water, well above typical values of 2-20 ppm (for pressures > 900 psig). 1.6 This standard does not purport to address the safety concerns, if any, associated with its use. A colloidal silica slip will significantly increase the SiO2 levels in the boiler water, well above typical values of 2-20 ppm (for pressures > 900 psig). It can cause undesirable scale formation in boilers and cooling towers, can clog pores of adsorption media. CASE 3 –COLLOIDAL SILICA REMOVAL Customer Jindal Power Ltd, Raigarh, Chattisgarh Raw Water Source Surface water Problem •Colloidal silica in raw water created problems on turbine in power plant Flow m3/hr 100 x 3 Streams Inlet Colloidal Silica … Silicon dioxide, also known as silica, is a chemical compound that is an oxide of silicon with the chemical formula of SiO 2. it is not to be assumed that colloidal silica, and more particularly colloidal silicates, do not occur in natural waters (27, 57, 105). Hence, the name non-reactive silica to refer to all other forms of silica which do not readily react with the molybdate reagent. Boiler scale is caused by impurities being precipitated out of the water directly on heat transfer surfaces or by suspended matter in water settling out on the metal and becoming hard and adherent. 2. Good operation of settling/filtering in order to not allow floc leakage. The term reactive silica refers to the highly reactive soluble silica which readily forms the blue silicomolybdate complex; this test does not measure highly polymerized or colloidal silica (very slow reacting). When boiler is used to run a ... 99% of colloidal silica, as well as precipitated iron … Standard References. A complete boiler water treatment program may include: 1. The silica concentration is distributed between the water and vapour phases in a boiler. 5.1 Control of silica in boiler feedwater and boiler water is necessary to minimize the formation of scale-forming silicates that decrease heat transfer in the boiler. Silica is the only boiler water salt that vaporizes at pressures below 2400 psig. As a result, it can cause problems with deposits being formed as well as scaling. 1.2 This test method is applicable in the range from 25 to 250 μg/L of silica as SiO2. Silica is the only boiler water salt that vaporizes at pressures below 2400 psig. Unreactive silica or non-reactive silica is a polymeric form of silica; thermally unstable which reverts to normal silica when heated. Figure 1 - Colloidal silica slip from ion exchange and subsequent thermal breakdown. By using this site, you agree to this use. You can change your cookie choices and withdraw your consent in your settings at any time. In the internal treatment for silica, … Engineers at the plant found that the silica impurities in the boiler water were high, necessitating frequent blowdown operations that consumed large volumes of water and wasted heat energy. As a result, it can cause problems with deposits being formed as well as scaling. The immediate result is a sudden raise in silica concentration in the boiler water. The three common kinds of silica are soluble, colloidal and particulate. For treated water for high pressure boilers: In the boiler drum colloidal silica is converted into reactive silica due to the high temperature and pressure conditions present in the boiler drum. Select Accept cookies to consent to this use or Manage preferences to make your cookie choices. Lime softening is one of the most common methods for removing silica from water such as make up to cooling towers, make up to boilers or boiler blow down water. Nonreactive silica is usually measured indirectly, i.e. We and third parties such as our customers, partners, and service providers use cookies and similar technologies ("cookies") to provide and secure our Services, to understand and improve their performance, and to serve relevant ads (including job ads) on and off LinkedIn. The presence of even small residuals of colloidal silica in water can dramatically cause high silica levels and depression in pH in the boiler water. Volatilization and carryover of silica with the steam may cause hard, glassy siliceous deposits to form on turbine blades that reduce turbine efficiency. In the analyses of various surface and ground waters, silica content range from 1 … 1.3 This test method determines total silica, and does not distinguish between soluble and insoluble forms. All of the non-reactive, or colloidal, silica is rendered soluble above 600 psig and hence all of the silica in the boiler is, theoretically, capable of being vaporized. by subtracting the value for reactive silica from the total silica value. as small suspended silicate particles (colloidal silica). Colloidal silica is not retained by the ion exchangers and is hydrolyzed into soluble silica in the boiler. This “anything” can be polymeric or can be combined with iron, aluminum, potassium, sodium or organics. The silica will precipitate on the blades as a glassy deposit and results to lowering efficiency. It is important to control the … R.O. The Challenge To develop an energy-efficient system to effectively remove the colloidal silica in feed water, reducing blowdown operations and conserving water… Further investigation determined that the source of the problem was colloidal silica in the form of fine mud in the boiler feed water. Due to the extremely tight filtration of the R.O. Proper pre oxidation, use of a good coagulant followed by precipitation and mixed-media filtration, or alternatively other processes can significantly reduce the amount of colloidal silica. Schematic representation of the silica gel surface. Common … The surface of colloidal silica in … D1192 Guide for Equipment for Sampling Water and Steam in Closed Conduits, D2777 Practice for Determination of Precision and Bias of Applicable Test Methods of Committee D19 on Water, D3370 Practices for Sampling Water from Closed Conduits, D3919 Practice for Measuring Trace Elements in Water by Graphite Furnace Atomic Absorption Spectrophotometry, D4453 Practice for Handling of High Purity Water Samples, D5810 Guide for Spiking into Aqueous Samples, D5847 Practice for Writing Quality Control Specifications for Standard Test Methods for Water Analysis, ASTM D4517-15, Standard Test Method for Low-Level Total Silica in High-Purity Water by Flameless Atomic Absorption Spectroscopy, ASTM International, West Conshohocken, PA, 2015, www.astm.org. This colloidal silica is not ionised and, therefore, is not properly eliminated by traditional systems used in the treatment of boiler water (clarification + ion exchange) (see chapter treatment and conditioning of … Reactive silica, though it has anionic characteristics, is not counted as an anion in terms of balancing a water analysis but it is counted as a part of total TDS. Lime softening utilizes the addition of … Boiler water will always test positive for silica because of the small reactive SiO2 leakage by the demin plant. Normally silica is present in a weak acidic form. Typically, silica exists in two forms in the water supply: (1) reactive silica; and (2) colloidal silica. Based on the above, there could be a situation where the demineralized water from an ion exchange system may have residual reactive silica below 10 ppb, which is a good number, but there could be some colloidal silica which is not measured neither by the lab testing or the on-line silica analyzer. Reactive silica is the form of silica to be used in RO projection programs. After the colloid is destroyed, this silica which firstly was “hidden” suddenly appears. the boiler feed water to foul heat transfer surfaces. One problem high-purity water users face is that colloidal silica, unlike reactive silica, cannot be measured with conventional on-line techniques. Sludge conditioners to prevent suspended solids from sticking to the boiler … Colloidal silica consists of finer particles comparative to granular silica. purifying boiler feed water has been to use chemically regenerated ion-exchange deionization. pH, cationic conductivity, iron, copper, chloride, dissolved oxygen, silica… will reduce both reactive and colloidal silica. Once this water goes reaches the boiler, the colloid will breakdown due to high temperature/pressure. A. Silica can be removed from raw water easily with standard demineralization techniques. Because this type of silica can appear in your boiler water with no prior warning! For water treatment, silica can foul reverse osmosis (RO) membranes under some conditions. This is a widely ... it offers better removal of colloidal silica and dissolved Treatment of boiler feed water is required for preventing excessive heat transfer equipment fouling and erosion of turbine blades. Related Products Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard. 5.2 Colloidal silica that is not removed by boiler water pretreatment processes may be solubilized in the boiler and thus contribute to the dissolved silica concentration in the boiler. There are 2 forms of Silica in water, colloidal silica … The documents listed below are referenced within the subject standard but are not provided as part of the standard. Chemicals to react with feedwater hardness 2. 1.4 This test method was tested on reagent water only. To promote optimum performance downstream, filtration of boiler feed water streams allows an industrial boiler or power plant to meet the stringent requirements for more efficient boiler performance. Ideally, systems constructed with membranes such as ultrafiltration (UF) or reverse osmosis (RO) are the best options due to their higher capacity on filtering colloids. Proper maintenance of water chemistry helps in minimizing corrosion, deposition, and scaling problems in boiler and turbine and prevents costly shutdown and material replacement. Especially if colloidal silica is present in the makeup water. If silica is present in the feedwater, it tends to precipitate directly as scale at hot spots on the boiler metal and or combines with calcium forming a hard calcium silicate scale. Silica-content of water are very critical to High Pressure Steam boiler system as it is volatile enough that it can carry over to the vapor partition and can deposit on turbine. silica boiler water is a challenging task that has not yet been fully addressed. Unreactive silica is polymerized or colloidal silica… A paper to be presented before the meeting of the Joint Boiler Feed Water No other units of measurement are included in this standard. Silica Scaling in Boilers Silica, in amounts ranging from less than 1 to over 100 ppm, is found in all natural water supplies. Both dissolved and total silica are of interest. Silica … The lower level of impurities also reduces corrosion rates in the boiler. Both dissolved and total … 1.1 This test method covers the determination of total silica in water. Since only dissolved silica can be removed effectively by a strong basic anion resin bed, leakage of colloidal silica will sometimes result, which is independent of the regeneration level or operating temperature. ). Visit Copyright Clearance Center, Historical Version(s) - view previous versions of standard, More D19.03 Standards 1.5 The values stated in SI units are to be regarded as standard. The field test for silica will detect only reactive silica. is the most appropriate treatment approach in a residential environment. It is the user's responsibility to assure the validity of the test method for waters of other matrices. Other plants fail on allowing floc passage from the settlers and/or filters. Concentration range should not be extended by dilution. To be used in RO projection programs below are referenced within the subject standard but are not capable removing. Is reasonably certain that complete clarification will remove this form of fine mud in the water and vapour in. 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